Well, I did it. It was a bit of work but it will keep that old '99 shooting. I'll try to post some pictures if the the attachment gods are smiling. Well, I tried, I cropped the photo way down and still wouldn't accept. Guess they still have a way to go to rebuild the site.
Anyway, I started with a once fired .300 Savage and a once fired .308 Win. Starting measurements.
.300 Savage .308 Win
Case length Case length
1.861 2.015
Weight Weight
156.1 Gr 185.7 GR
The much higher weight of the .308 case is due to the .308 being loaded to a max of 65,000 lbs per sq in while the .300 Savage is loaded to a much lower 47,000 lbs per sq in.
After trimming the .308 case to 1.861 in it weighed 1.760 Gr. After some serious lubing of the case I resized it in the .300 Savage die pushing the shoulder back. I ran it into the die 3 or 4 times. I then put the expander ball and stem assy. back into the die and sized the neck. The case grew to 1.863 in. Max case length is listed as 1.871 in so it isn't a problem I then loaded it as a dummy round with no powder or primer and seated a Hornady #3045, a 165 gr SPBT, my favorite for elk. I loaded it into the magazine of my old '99 and it chambered and ejected like it was made for it.
My favorite powder charge for that bullet is 41.0 gr of IMR 4064. The latest Hornady manuals do not list IMR 4064 for that bullet. It is listed for the 150 and 170 but not the 165 so I went back to the Hornady seventh edition here it is listed at 41.4 at 2600 fps as a max load. Starting load is listed at 33.9. I think I'll further reduce that to about 33.0 for starting loads due to the reduced volume of the case.
If anyone is interested I'll keep you posted when the weather breaks and I can drag the old chrony out and see how it shoots.